Experience and parameter modification of the hotte

Experience and parameter modification of Schenck scale

1 the composition of imported Schenck scale is compared with that of Schenck scale introduced in China in the early stage

the Schenck scale (quantitative feeder and solid flowmeter) now used by our company is imported equipment from Schenck company in Germany. It has been used since 1997, and adopts a batching station to form a system. All weighing signals, deviation signals, on-site start and stop signals, and on-site speed adjustment signals of each scale are concentrated on the fme0061 field data acquisition box installed on the scale body, converted into digital signals, and sent to the fnt0050 type connection components (data interface, in addition to providing 36V DC power for the field data acquisition box, portable operation box, etc.) on the control cabinet in the form of bus, and then sent to the fsel003 type system card through the connection components, Finally, the feal001 I/O card is connected with the drive unit to form a control system of a scale. The input and output of switching value are DC 48V, which is more anti-interference than the early introduced Schenker scale using 24V

the proportioning system of our company's cement mill (see Figure 1) is composed of a D-type clinker quantitative feeder (measuring range: 220t/h), a del type gypsum quantitative feeder (measuring range: 15t/h) and a DLM type coarse powder return powder solid flowmeter (measuring range: 600t/h). All kinds of cards of the 3 scales are installed on the fgt0200 rack and share the fntl001 power card, which is controlled by the fzb0400 operation panel on the control cabinet. M0 mode is a remote control mode, which is connected to the DCS field station of polysius company in the electrical room through RS422 interface, and then connected to the host in the central control room through optical cable, which is under the unified control of the central control room. The central control room can display the instantaneous flow of each scale, various operating states and fault information of each scale, and set the flow, proportion and interlock start and stop of each scale; M1 is the operation mode of the control cabinet, which can be started and stopped in groups or in a single way. Set the grinding amount in groups, or set the grinding amount in a single way

the configuration and parameter modification of each scale can complete various functions by connecting the flb0053 portable operation box with the field data acquisition box or the bus interface on the connecting component

Schenker scale introduced in the early stage in China, each scale is controlled by an instrument, and its weighing signal, speed signal, on-site start and stop and speed control signal are directly connected to the instrument through cables. The flow display signal between the instrument and the central control room, wew-d-c series microcomputer screen display hydraulic universal testing machine, flow setting signal, start and stop, fault information, etc. are directly connected with the analog and digital input and output interfaces of the PLC field station in the electrical room through cables. Each scale is independent of each other. Due to the slow development of other industries such as intelligent industry, each scale needs to be separately connected with the central control room, and the central control room program completes the functions of interlocking start and stop, proportioning and so on. Because there are too many and too long cables, they are easy to be disturbed, and the maintenance workload is heavy

our company designed to install the instrument control cabinet directly into the small control room near the scale body on site, which not only reduces interference, but also prevents dust. They are relatively close, reducing the length of cables. Shenke company produces ten core double shielded cables (each pair of twisted pair is shielded by one layer, and the outermost layer is shielded as a whole). The anti-interference performance is very good, which makes the stability and accuracy of the scale fully meet the design requirements. Due to the different particle sizes of clinker and gypsum, the clinker and gypsum quantitative feeders adopt the form of small load high speed and large load low speed respectively. The sizes of the blanking ports of the two materials are different, ensuring the smooth flow of logistics. One 100kg sensor is installed on both sides of the two quantitative feeders respectively, and the weighing idler is directly installed on the sensor without using the weighing frame, which overcomes the problem that the domestic Schenk scale sensor is placed on the weighing frame, and the weighing frame is easy to be stuck by the block. The fault is reduced and the stability is good

2 modification of Schenker scale parameters and experience in use

1) the belt needs to be replaced after the quantitative feeder has been used for 2 years. The original belt is clamped with triangular metal sheets. The belt deviation is judged by the pulse width detected by the proximity switch, and the replaced belt has no metal sheets. If the belt deviation signal is not detected after the quantitative feeder is started, it will stop automatically

since the belt is equipped with an idler with the integration of tension and deviation adjustment, it can basically ensure the normal operation of the belt, so enter the configuration modification mode, change the feeder deviation detection from k03.01-ina to k03.01-now1, and it is more reasonable to cancel the simple experimental setting of running application; About the research-oriented user bias detection function that cares about the details of the experiment. When adjusting the roller at the tail of the belt conveyor to correct the deviation, it should be noted that the upper edge of the tension and deviation adjustment integrated idler is consistent with the center line of the prismatic observation holes on both sides of the scale body, so as to ensure a certain tension, reduce the impact on the zero point of the scale, and the deviation adjustment idler can play a better role. After such treatment, the belt scale operates normally

2) due to the needs of production process, it is required to change the gypsum quantitative feeder from 15t/h to 20t/h. There are three ways to change the measuring range. The first is to increase the load, the second is to increase the belt speed, and the third is to increase the load and the belt speed at the same time. If there is no margin in the hardware of the equipment, the hardware must be replaced first, and then the parameters must be modified